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Processes / Type tooling for machining of metals

Type tooling for machining of metals

Assembly fixture

The fixture is designed for assembly and fitting of aircraft units.

Specifications

Overall dimensions, mm

2500 х 900 х 1500

Accuracy of manufacturing
Center distance at
opening holes , mm
Material

 
± 0,01
as per 7-9 class of accuracy
carbon steel
tooling has been
manufactured with
protective cover

Production cycle

2 months

Drilling device (jig)

It is designed for drilling holes with manual fixing of workpiece.

Specifications

Overall dimensions, mm

300 х 300 х 250

Accuracy of manufacturing:
Center distance at
opening holes , mm
Material

 
± 0,01
Accuracy of manufacturing Center distance at opening holes , mm Material as per 7-9 class of accuracy
carbon steel
tooling has been
manufactured with protective cover

Production cicle

2 months

Assembly and check-out fixture

The fixture is designed for assembly and fitting of aircraft units, as well as for check-out operations.

Specifications

Overall dimensions, mm

2500 х 900 х 1500

Accuracy of
manufacturing :
Center distance at
opening holes , mm
Material

 
± 0,01
as per 7-9 class of
accuracy
carbon steel
tooling has been
manufactured with
protective cover

Production cycle

2 months

Cutting-off abrasive wheels on bakelite basis

They are designed for cutting steel, alloys, for cutting casting heads (flash).

Specifications

Diameter of cutting part, mm

10 … 500;

Thickness, mm

4

Cutting speed (circumferential speed), m/s

20

Bonding material

Bakelite, reinforced with
glassy fabric СПАП-БЖ

Drilling and make-up device

The device is designed for hole-making operations in the following way: drilling - core drilling - reaming with manual fixing of a workpiece.

Specifications

Overall dimensions, mm

300 х 300 х 250

Accuracy of manufacturing
Center distance at
opening holes , mm
Material

 
± 0,01
as per 7-9 class of accuracy carbon steel
tooling has been
manufactured with
protective cover ± 0,01
The device comprises a set of
changeable bushings and a set
of special cutting tools– core drill
and reamer 2 months

Production cycle

2 months



Turning fixture

The fixture is designed for machining treatment of parts on turning machine with manual fixing of a workpiece.

Specifications

Overall dimensions, mm

300 х 150

Accuracy of manufacturing
Center distance at
opening holes , mm
Material

 
± 0,01
as per 7-9 class of accuracy
carbon steel
tooling has been manufactured with protective cover

Production cycle

2 months

Milling device for multi-work machine

The device is designed for machining of parts of “body” type at multi-work machine with manual fixing of a workpiece.

Specifications

Overall dimensions, mm

900х300х200

Accuracy of manufacturing
Center distance at
opening holes , mm
Material

 
± 0,01
as per 7-9 class of accuracy
carbon steel
tooling has been manufactured with protective cover

Production cycle

2 months

Milling device for NC machine

The device is designed for machining of parts of “body” type at NC machine with manual fixing of a workpiece.

Specifications

Overall dimensions, mm

2900 х 400 х 200

Accuracy of manufacturing
Center distance at
opening holes , mm
Material

 
± 0,01
as per 7-9 class of accuracy
carbon steel
tooling has been
manufactured with protective cover

Production cycle

2 months

Face and side mills with inserted blades

The mills are designed for machining of flat surfaces of parts.

Specifications (for side mills with inserted blades of high speed steel)

Outer diameter, mm

80 … 315

Width , mm

12 … 50

Bore diameter, mm

27…50

Cutting end material

Р9К5

Production cycle

2 months



Specifications (for hollow face mills with inserted blades of hard alloys)

Outer diameter, mm

100 … 315

Width , mm

50 … 75

Bore diameter, mm

32…60

Hard alloy material

ВК8, Т5К10, Т15К6

Process material

high-resistance steel, titanium alloys

Production cycle

2 months

Extended end mills with cone shank, with screw hard alloy plates and high-cutting mills

The mills are designed for machining of different surfaces of parts.

Specifications (for extended end mills with hard alloy plates)

Outer diameter, mm

16 … 55

Length of cutting end, mm

36 … 110

Total length,mm

155…275

Shank

Morse taper, №3, 4, 5

Сutting and material

ВК8

Process material

high-resistance steel, titanium alloys

Production cycle

2 months cycle



Specifications ( for end high-cutting mills )

Outer diameter, mm

14 … 60

Length of cutting end, mm

16 … 180

Total length,mm

140…345

Shank

Morse taper, №2, 3, 4, 5

Cutting end material

Р9К5

Production cycle

2 months

Axial tools (core drills, reamers)

These tools are designed for making holes pertaining to classes.

Specifications

Diameter of front direction, mm

4 … 50

Diameter of rear direction, mm

4 … 70

Diameter of cutting end, mm

5 … 60

Accuracy class of a making hole

Н9, Н8, Н7

Cutting end material

Р9К5, Р6М5, ВК8

Production cycle

2 months

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