Nizhny Novgorod Aircraft Building Plant
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Processes /Type tooling for metal working

Type tooling for metal working

The machine tool for forming the pipe ends with polyurethane

The machine tool is designed for forming the pipe ends (see Fig.) by deformation of polyurethane bushing inside a pipe.

Specifications

Outside diameter, mm

14-63

Wall thickness, mm

1-1,5

Electrohydraulic drive, cycle duration max, sec

12

Hydraulic cylinder force, tf

28

Pressure in network, max, kgf/cm2

125

Capacity of a pump station drive, kW

5,5

Overall dimensions, mm

850х970х1980

Production cycle

3 months

The milling head

It is intended for milling of aircraft units. Direction of mill rotation coincides with circular feed direction.

Specifications

Drive

Electric motor 4А100L 4УЗ
N=4kW n=1430 rpm

Mill revolutions

55 rpm

Mill feed

to 360°-39 mm/min.

Angular speed of circular feed

0.0126 rpm (1turn in 19 min)

Production cycle

3 months

Machine for crimping of hose ending

It is intended for crimping of hose ending of dу 6 : 25 mm, with pressure 20: 400 atm.

Specifications

Drive

electrohydraulic

Pressure in system

Up to 200 kgf/m

Crimping force,max

230 т

Plant capacity

2pcs/min

Overall dimensions, mm

1460х940х1095

Mass, kg

1400

Production cycle

4 months

Rollers for bending corrugated items

Specifications

Thickness of rolling parts, max

0,8 mm

Diameter

1000mm

Number of rollers

4

Roller speed

45,4 rpm

Drive motor

N=3kW, n=1430 rpm

Reducer of РЧУ-100 type gear ratio

I=31,5

Production cycle

3 months

Hydrostation for servicing of hydraulic machine accessories

The hydrostation is intended for charging oil into hydraulic cylinders of machine accessories. The hydrostation works in an automatic cycle in one of two modes: at the constantly working pump, and at the periodically working pump.

Specifications

Production cycle

Working pressure of hydrostation , MPa

5

Type of the pump

БГ 12-42

Pump capacity, Q, l/min

12

Electric motor

4А100S4У3, N=3kW, n=1500 rpm

Production cycle

3 months

Rollers for bending cylindrical clamps and shells

Rollers are intended for bending cylindrical clamps and shells

Specifications

Thickness of rolling sheet, max,mm

1,5

Length of rolling sheet, max,mm

800

Diameter of rolling sheet, max,mm

60

Rolling speed m/sec

0,052

Number of rollers

4

Diameter of main (top and bottom) rollers, mm

49

Diameter of side rollers, mm

48

Roller speed, rpm

4

Drive motor of main rollers

А-32
А-32 Power Р,kW - 1
n, rpm - 1410

Dimensions, mm

1450х660х1242

Weight, kg

200

Test stand for testing the cone for radio-technical parameters

The stand is intended for testing radio-technical parameters of radiotransparent cone. The stand moves on rails with speed of 7,5 m/min. The stand has manual and automatic drives.

Specifications

Stand provides cone rotation on:
а) Azimuth, deg
b) Angle of elevation, deg
c) Roll, cone , deg
station, deg

 
360
-30,+10
360
90

Rotation speed , rpm, on:
а) Azimuth
b) Angle of elevation
c) Roll

 
от 1/18 до 3
от 1/18 до 3
1

Accuracy of turning angle measurement on:
а) Azimuth
b) Angle of elevation
c) Roll of cone

 
1min
2min
1 deg

Cone horizontal travel about azimuth axis,mm
относительно азимутальной оси,мм

+50,-300

Inclination of azimuth axis, deg

±5

Production cycle

5 months

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