Tooling for Forming of Steeply-Bent Elements of Piping
Comprised in the tooling set are the following items:
2 half dies forming the die;
punch for pushing-out a blank ,
drift-pin to transfer pressure of the hydraulic cylinder to the pipe filler preventing formation of corrugation.
Tooling material:
low-carbon steels with working surfaces casehardened with carbon and heat treated (for half dies)
structural steels (for punches)
bronze (for drift-pins)
Specification
Accuracy of working surface workmanship |
+_0,2mm |
Working surface roughness |
v1,6 ГОСТ 2789-73 |
Service period between repairs |
2000 parts |
Max overall dimensions of dies |
700х600х300mm |
Max diameter of punches / drift-pins |
120mm |
Output |
10 sets / year |
Manufacturing cycle |
4 months |
Metallic Tooling for Cold Forming by Elastic Medium with High Specific Pressure
Tooling material: high-strength, structural, alloyed steels
Specification
Roughness of tooling working surface |
-v1,6 per ГОСТ 2789-73 |
Accuracy of working surface workmanship |
-0,2mm |
Max overall sizes of tooling |
1000х3000х350 |
Service period between repairs |
800 parts |
Output |
50 sets / year |
Manufacturing cycle |
2 months |
Forming and Shearing Dies for Manufacture of Serial Parts
Tooling material: high-strength, structural, alloyed steels
Specification
Max overall sizes of tooling |
800х600х350 |
Roughness of tooling working surface |
v1,6 ГОСТ 2789-73 |
Accuracy of working surface workmanship |
+_ 0,2mm |
Service period between repairs |
50000 parts |
Output |
100 sets / year |
Cycle of kit manufacture |
4 months |
Tooling for Manufacture of "Hemisphere"-Type Parts in Hydraulic Presses by Deep Drawing
The tooling kit includes a punch, a pressing ring. Tooling material: high-strength, structural, alloyed steels
Specification
Roughness of working surface |
–v1,6 ГОСТ 2789-73 |
Accuracy of workmanship of tooling working surface |
+_ 0,2mm |
Max overall dimensions of dies |
d=300mm, Н=500mm |
Service period between repairs |
800 parts |
Output |
50 sets / year |
Cycle of kit manufacture |
3 months |
Tooling for Manufacture of Double-Curvature Skins in Stretching Presses
Specification
Accuracy of working surface workmanship |
0,2mm |
Max overall dimensions of tooling |
3000х1000х1500 |
Service period between repairs |
400 parts |
Output |
100 sets / year |
Cycle of kit manufacture |
3 months |
Tooling material |
Sand-glue mass |
Nonmetallic Tooling for Forming by Elastic Medium with High Specific Pressure
Tooling material: Plastic DSP-3 with epoxy resin facing
Specification
Accuracy of working surface workmanship |
0,2mm |
Max overall dimensions of tooling |
3000х1000х1500 |
Service period between repairs |
400 parts |
Output |
100 sets / year |
Cycle of kit manufacture |
3 months |
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