Nizhny Novgorod Aircraft Building Plant
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Processes / Type tooling for welding

Type tooling for welding

Unit for automatic argon-arc welding of ball cylinders

The unit is designed for automatic shielded inert gas (with argon from outside and helium from the reverse side) nonconsumable electrode welding of circumferential welds of ball cylinders made of structural and stainless steel. The unit is completed with device for additional protection providing for the ability of welding the ball cylinders of titanium alloys.

Specifications

Weld thickness

2-10mm

Diameter of welded item

150-500 mm

Speed of welding

up 8000 mm

Speed of filling wire feed

10-98m/s

Production cycle

6 months

Unit for automatic dual-arc welding of T-sections

The unit is designed for production of thin walled T-sections by dual-arc automatic welding. The profiles are welded of high-resistance sheet steel strips.

Specifications

Weld thickness

1-2mm

Length of profile

up 2mm

Speed of welding

up 8000 mm

Speed of filling wire feed

10-98m/s

Production cycle

6 months

Unit for automatic welding of sheet line welds

The unit is designed for automatic argon-arc welding of steel and titanium alloy sheets and line joints of shells made of stainless steel and aluminum alloys. During welding the sheets are pressed to the back-up plate with section key clamps. The structure of the back-up plate provides for safe protection of the back side of weld. The unit is completed with a.c. or d.c. power supply unit with self-balancing device with changeable back-up plates made of copper and stainless steel.

Specifications

Weld thickness

0,6-2,510mm

Max length of weld

3200 mm

Speed of unit travel

10-40m/h

Current range

30-350А

Shell diameter

500-1000mm

Production cycle

6 months

Unit for automatic welding of pipe lateral welds

The unit is designed for automatic argon-arc welding of lateral line joints of round billets made of stainless steel and aluminum alloys. The welded edges are pressed to the back-up plate with pneumatic key clamps.

The unit is completed with argon-arc type welder and a.c. or d.c. power supply unit with self-balancing device with changeable back-up plates made of copper and stainless steel.

Specifications

Weld thickness

0,6-2mm

Max length of billets

600 mm

Diameter of weld billets

36-100mm

Speed of welding

10-40m/h

Production cycle

6 months

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