Nizhny Novgorod Aircraft Building Plant
Английская версия Русская версия
Nizhny Novgorod Aircraft Building Plant
Nizhny Novgorod Aircraft Building Plant Mail Address
 
Sokol home
 
 
news
about Sokol
contacts
direction
 
 
main activities & products
processes
international cooperation
services
 
 
our history
 
Processes / Typical Items of Tooling for Manufacture of Non-metallic Products

Typical Items of Tooling for Manufacture of Non-metallic Products

Press molds for rubber rings with round cross-section

Design and manufacture of multiple, plate, bar press molds for direct extrusion of rubber rings with round cross-section from raw rubber stock of different brands.

Specification

Number of cavities in case

4-25 cavities

Max case size

40-0,03 mm

Press-form height

40-0,03 mm

Angle of working portion parting

45 °

Ring diameter

8-110 mm

Ring cross-section diameter

1,5-6 mm

Permissible displacement

0,05 mm

Percentage of rubber stock shrinkage at customer's discretion

1,2-4%

Material of forming portion

Steel 95х18 ГОСТ 5632-72, ground without chromium plating with heat treatment 50-55 HRC. Permissible for use is steel 40Х, 30ХГСА ГОСТ 4543-71 with 30…36 HRCэ with coating Х15тВ.

Press molds for thermosetting cast materials

Manufacture of multiple molds as per customer's drawings for injection molding of plastic parts on automatic thermo-setting materials machines with injection volume of 63-250 cm3 from polyethylene, polystyrene, polyamide and other materials as agreed.

Specification

Max size of press molds

330х330 mm.

Min overall height

210 mm.

Max overall height

380 mm.

Max height of part

100 mm.

Max weight of part (casting)

210 g.

Press molds for direct extrusion of rubber and thermosetting-plastic parts

Design and manufacture of multiple press molds with individual heating and without it for direct extrusion of rubber and thermosetting-plastic parts by force up to 400 т.с. at hydraulic presses.

Specification

Max overall dimension of part

250х250х30 mm.

Max weight of part

800 g.

Press molds for manufacture of inflatable sealing tubes

Design and manufacture of press molds from aluminium alloys for production of single-layer and double-layer tubes for sealing the clearances of different structures including seal of canopy hinged portion of aircraft with autoclave vulcanization.

Specification

Tube section

From round to complex section

Section size

up to 30 mm

Complicated sections

up to 20х25 mm

Perimeter of tube closed contour

up to 8000 mm

Manufacturing cycle

12 months

Special equipment complex for plexiglass molding

Facility heating is performed at furnace with temperature difference of ±3 С. Successive, five-stage compression of glass workpiece around the perimeter is carried out with the remote-control hydraulic system from the remote control panel outside the furnace by compression force control.

Specification

Operating temperature

up to 130°С

Material thickness

up to 12 mm

Overall dimension

up to 2000х3000 mm

Workpiece material

Organic stretched and nonstretched glass

Cycle of design and manufacture

18 months

Cycle of set manufacture

3 months

| Sokol home | news | about Sokol | contacts | direction | main activities & products | processes | international cooperation | services | our history |